Modula Introduces Flexibox: A New Automated Solution for High-Speed and Flexible Order Fulfillment

How Flexibox Works 

Built on Vertical Lift Module (VLM) technology, Flexibox is designed for maximum efficiency and features a central elevator with a telescopic fork capable of retrieving up to nine bins simultaneously. 

Integrated with advanced WMS software, it groups multiple order references within a single tray, accelerating order fulfillment and minimizing operator wait times.

When an order is received, Flexibox analyzes all order lines and retrieves the required bins using its central elevator. 

It places these bins on a service tray and directly delivers it to the picking bay, enabling multiple order line completion in a single cycle. 

While operators process one tray, the system simultaneously prepares the next one, ensuring an uninterrupted workflow and maintaining a high-speed picking rate. 

Flexibox provides flexibility with internal and external bay configurations, available in single or dual delivery levels to meet diverse operational needs. 

The internal bay optimizes floor space, making it ideal for compact environments, whereas the external bay maximizes picking speed. A single delivery level offers ergonomic picking at an optimal height, while the dual delivery level boosts efficiency in high-demand workflows. 

With Smart Preparation, Flexibox automates order processing during idle periods by pre-arranging trays in advance. Controlled by the Warehouse Management System (WMS), the system reduces waiting times and optimize workflows by preparing “ready-to-pick” trays based on incoming orders. 

In addition, Flexibox maximizes vertical storage and frees up valuable floor space by reaching heights of up to 65 feet and accommodating hundreds of bins. 

What Sets Modula Flexibox Apart?

Flexibox is designed to meet the growing demand for faster, more efficient order fulfillment, making automation accessible to businesses of all sizes.  

“Flexibox represents a major step forward in high-speed order fulfillment,” said David Lind, Sales Director of Modula Inc. “Designed to adapt to the ever-changing needs of modern warehouses, it allows businesses to automate efficiently, scale flexibly, and increase picking throughput without major infrastructure changes.”

Modula Flexibox Key benefits: 

• High-speed picking - Handles up to 180 bins per hour, increasing throughput and reducing order processing times.
• Scalability and flexibility - Unlike many automation solutions, Flexibox allows companies to automate at their own pace, without requiring major facility modifications or costly upfront investments.
• Optimized space utilization - Its compact footprint with vertical storage capabilities maximizes warehouse efficiency.
• Ergonomic and user-friendly - Designed for better operator experience, ensuring ease of use and reducing strain during picking operations.
• Seamless integration - Fully compatible with Modula WMS and other warehouse automation systems, including conveyors, AMRs, and AGVs.